In order to improve working environments, cyclone separators are widely used in dust-producing equipment and production processes.
Since the gas flow inside cyclone separators is very unstable and strongly swirling, it is more reasonable to perform computer simulations than to conduct field experiments. Some previous studies on CFD simulations of cyclones showed that it is important to select a suitable turbulence model to accurately simulate the complex swirling flow occurring inside cyclones.
Although some researchers studied on dust deposition and erosion in CFD simulations of cyclone flow, almost all of them focused on the effects of various geometrical parameters such as inlet dimensions, cyclone length, cylinder diameter, outlet diameter, cone tip diameter, etc.
However, erosion is a very important issue for cyclone separators if the dust is a highly abrasive particle.
Kim Jong Min, a researcher at the Faculty of Mining Engineering, investigated the effect of erosion on the efficiency of dust collection and the erosion rate caused by calcium carbonate particles at different inlet velocities.
He conducted CFD simulations by ANSYS FLUENT using the RSM turbulence model and the Eulerian-Lagrangian approach.
The simulation results showed that erosion is mainly concentrated in the inlet and bottom regions in cyclone separators, which negatively affects the dust removal efficiency of cyclone separators, and that as the velocity increases, the erosion rate of the cyclone separator affected by dust increases.
You can find more details in his paper “Numerical Simulation of Erosion Characteristics for Cyclone Separator with Abrasive Dust Particles” in “Proceedings of KUTIC-2025”.
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