Investment casting is widely used to make complex castings with high dimensional accuracy at low cost. The impellers of centrifugal pumps have many thin-walled regions and structures of uneven thickness in parts, so shrinkage defects can occur in these areas.
Also, their complex internal cavities cause excessive variations in the velocities of molten metal flowing into the shell mold. This results in gas and non-metal inclusion defects in castings. Therefore, it is important to avoid these casting defects occurring in investment casting of impellers.
Kim Yu Chol, a section head at the Faculty of Materials Science and Technology, has succeeded in making centrifugal pump impellers with no defects by optimal design of runner/riser system and mold tilt angle with ProCast software, thus enhancing the quality of castings and reducing production hours. The sprue was used as a kind of riser to feed shrinkage of casting and enhance casting yield. The shell mold was tilted at various tilt angles to eliminate gas and inclusions during pouring.
You can find the details in his paper “Improvement of quality and yield for investment casting of centrifugal pump impeller by tilting mold and optimizing runner/riser system” in “The International Journal of Advanced Manufacturing Technology” (SCI).
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