Cold pilger mills include a roll cold-pipe rolling mill and a roller cold-pipe rolling mill. As the roll cold-pipe rolling mill involves difficult roll processing, the roller cold-pipe rolling mill is now in wide use.
Determination of rolling force during periodic rolling in roller cold pilger mills is one of the important problems in determining the design parameters. In particular, the roller cold pilger mill is subject to periodic reciprocating motion so that the deformation zone and rolling force continue to change during one cycle, and thus it is important to determine the maximum rolling force.
Han Myong Jin, a researcher at the Faculty of Materials Science and Technology, has determined the average pressure and contact area between the rolling roller and the workpiece as one of the basic data for determination of the design parameters of two-row roller cold pilger mills, and investigated the rolling force.
First, he derived a formula of the maximum rolling force and performed a comparison using the finite element analysis tool Deform-3D. Then, he installed a force sensor under the inclined support plate and compared it with the measured results to confirm the accuracy of calculation.
When producing a copper tube of ϕ24mm×0.5mm in size from a workpiece of ϕ30mm×3mm in size in a two-row roller cold-pipe rolling mill, the rolling force analysis by the computer-coupled rolling force measuring device and the rolling force calculation confirmed that the rolling force formula is relatively accurate, with 3% in the first row and 0.73% in the second row. In the same way, the comparison of the rolling force by the simulation analysis data with Deform-3D and the rolling force determined by the rolling force formula showed that the rolling force formula is relatively accurate, with 2.8% in the first row and 1.96% in the second row.
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